Ozone Makes Grapes Safer

Posted by Jamie Hansmann on May 8, 2013 under Ozone Food Processing | Be the First to Comment

Ozonated grapes carry less fungicide reside

Ozone reduces fungicide residues on grapes

What is better than juicy red grapes sliced and sprinkled atop a leafy salad? Or what warms your heart more than seeing your child devour cluster after cluster of the succulent berries on a Saturday afternoon? After all, it’s not just a burst of sweetness that grapes offer with every bite–their flesh is saturated with vitamins C and K; their seeds, with antioxidants. So eating a lot of grapes is a good thing, right?

Yes and no. While it’s true that grapes ARE loaded with nutrients, it’s also a fact that they are exposed to chemicals–a LOT of chemicals. Grapes and their vines are fragile, and without the aid of modern agricultural pesticides and fungicides, those pretty grapes you feed to your children would have died and turned to compost long before making it to your kitchen table.

So how do we assist the survival of the grapes, and yet avoid ingesting those chemicals? This is where ozone steps in. A recent study shows that exposing grapes to ozone can reduce grapes’ fungicide residue.

In this study, a research team ran a trial to see if ozone exposure would increase the breakdown of fungicide residue on “Thompson Seedless” table grapes.

The grapes in the trial were treated with various fungicides. The grapes were then put into storage for 36 days. During the storage period, the control group was exposed to zero ozone. The trial group was exposed constantly to 0.3 PPM ozone.

While common grape fungicides do naturally break down over time, the study found that ozone helped several of the fungicides break down more rapidly. At the end of the 36 day trial period, the grapes in the control group still had 59.2% of the fungicide residue present. The grapes exposed to ozone, on the other hand, had only 35.5% of their fungicide residue remaining.

Further study is needed to determine if the chemicals resulting from the reaction between the fungicides and ozone cause negative health effects. In the meantime, though, ozone beckons as a hopeful assistant in keeping our grapes as clean and healthy as possible.

Link here to the original article, written by Emanuela Fontana. You can also purchase the complete study, published by the scholarly journal Postharvest Biology and Technology.

Degradation of Aflatoxin in Corn using Ozone gas

Posted by Joel Leusink on May 4, 2013 under Ozone Food Processing | 2 Comments to Read

Ozone use for the degradation of aflatoxin in corn has become quite popular recently.  There is a-lot of interest into the potential of ozone in this application.  There is a great deal of data available that does prove that ozone will destroy aflatoxin.


Aflatoxin is a mycotoxin that is produced by a fungus (aspergillus).  In climates where mold may grow on grain while it is growing in the field high levels of aflatoxin on grain may be an issue.  Aflatoxin is a pathogen that can cause health issues in both humans and animals.  The FDA has established action levels for Aflatxin for human and animal consumption that rage from 20 – 300 ppb.

With the rising prices of corn and other commodities the practical removal of unsafe levels of aflatoxin can be a necessary part of cost effective agriculture.

While there is a fair amount of lab data available, actual real-life data on the use of ozone to remove aflatoxin in corn, is not shared as much as other application.  Recently we worked with a customer that did share the following information.

He used a 300 g/hr ozone generator on 6 bushels of corn for 2 hours of time.  This reduced the aflatoxin levels from 58 ppb to 2 ppb.  In further testing he was able to scale this to larger volumes of grain with lower ozone levels and longer periods of time.  Thus, showing the potential of ozone use in a grain bin on a large scale over numerous days of ozone treatment.  Also, he found that corn with higher levels of moisture showed improved results vs dry corn.

In addition to this data, we are currently in the process of building an ozone trailer with the capacity of 2,500 g/hr ozone generation for a customer in Indiana.  This was secured after numerous on-site pilot tests with ozone were performed with ozone rental equipment.

On a large scale ozone gas can be introduced into the a grain bin aeration system.  We have found that higher ozone concentrations have better results, and that the grain should be mixed or agitated during the process to ensure that all of the contaminated corn is contacted with ozone gas.

For additional information review the links below for technical papers on this topic:

Evaluation of Aflatoxin-Related products from Ozonated Corn

Efficacy and safety evaluation of ozone to degrade aflatoxin in corn

 Ozone has also proven effective removing aflatoxin from other foods.  More papers linked below:

Ozone used for reduction of aflatoxin in peanuts

Ozone used for reduction of aflatoxin in pistachios

Ozone used for reduction of aflatoxin in cottonseed and peanut meal


 To learn how we can put our experience to use for you, contact us today.

Ozone Kills Bacteria on Packaged Fruit

Posted by Jamie Hansmann on April 24, 2013 under Ozone Food Processing | Be the First to Comment

Ozone kills bacteria on food

Creating ozone inside food package

Ever grab an apple out of the fruit bowl as you’re heading out the door, only to realize as the door clicks behind you that you forgot to wash it? If you’re like me, you don’t bother unlocking the door and going back inside to wash the apple. You quickly rub your sleeve over it and take the first bite, knowing even as you do so that you are leaving the bacteria alive and well on the apple’s skin.

What if you didn’t need to wash the apple, or even rub your sleeve over it? Kevin Keener, a food science professor at Purdue University, is doing a study on a method for ozonating fruit before it leaves its package. He has found that creating ozone inside a plastic bag of fruit kills food-borne bacteria. Even E. coli bacteria is killed after just 45 seconds of treatment.

It appears from the experiments so far that the quality of the food is not affected by the ozone treatment, although more studies will be performed in the future to ensure the quality of the food undergoing this treatment.

Link here to the original article, written by Brian Wallheimer.

FDA Proposes New Food Safety Rules

Posted by Jamie Hansmann on January 10, 2013 under Ozone Food Processing | Be the First to Comment

FDA Proposed RulesThe FDA recently proposed two new rules intended to make the government more proactive about food safety, contrasting the current stance which most view as reactionary.

The first of these proposed rules would require food makers to have documented food safety plans.  These plan would include details about how the company intends to prevent food-borne contamination in their products, as well as details about how the company would respond to contamination problems if they arise.

The second proposed rule would place enforceable safety standards on farms that produce and harvest food for public distribution.  These standards would be based on science and risk-based assessments that have been found to result in “best practices” for food safety.

Both proposed rules would allow food manufacturers and farms time to comply once they are finalized.  Despite the time allowed, food safety professionals should consider a proactive approach, researching options and costs to allow for proper compliance budgeting.

Ozone has been proven effective as an effective tool in the food safety arsenal, having been granted GRAS approval by the FDA in 1997 and seeing expansive growth since that time.  Ozone Solutions has experience integrating ozone systems for food safety at various stages in the food production chain.  Contact us today for further details about how we can help with your food safety planning!


“Current Good Manufacturing Practice and Hazard Analysis and Risk-Based Preventive Controls for Human Food”

“Standards for the Growing, Harvesting, Packing, and Holding of Produce for Human”

Image Credit:  Flickr user RDECOM

Ozonated Ice

Posted by Joel Leusink on October 17, 2012 under Ozone Food Processing | Be the First to Comment

Ozonated Ice and Fish Storage

Ozone can be dissolved into water and frozen in ice form to create ozonated ice.  Ozonated ice is essentially a method to store ozone and the antimicrobial power of ozone.  This ozonated ice can be used in the storage of fish to prolong shelf-life and maintain a fresher, better looking product to the end user.

Seafood on Ozonated Ice

Ozone use to produce ozonated ice is not a new concept. In 1936, research in the commercial fish industry was conducted in France that showed a 33% extension in shelf-life of fresh fish stored on ozonated ice when compared with ice produced from regular water in the holes of fishing vessels (Salmon, J).

The use of ozonated ice in fish storage has expanded beyond the fishing vessel to fish farming and processing throughout the industry. Today, many fish processors and fish farms will use ozonated ice for all their seafood storage needs. Ozonated ice offers a convenient method of prolonging the shelf-life of seafood products.

Ozone dissolved into water can create ozonated ice

Typical Ozone Injection System used to provide ozone in water for ice production

References and Case Studies:

Read this entire article on our website Here: Ozonated ice and fish storage

Seafood Processing with Ozone

Posted by Joel Leusink on October 13, 2012 under Ozone Food Processing | Be the First to Comment

Seafood processing with ozone has proven to be a great tool in the search for food safety as it has in many other agri-food industries. There are more potential uses for ozone in the commercial seafood industry than many agricultural food based industries. Not only is ozone useful for food safety, but also for fish growing (aquaculture), storage, ozonated ice, and even odor control during processing.

The use of ozone in seafood processing can extend the shelf-life of the fish or seafood while providing an antimicrobial intervention within the process.  Ozone is typically dissolved into water to apply aqueous ozone to the fish or seafood.  As water usage is prevalent within current processing this provides a simple and effective method for contacting the ozone with the surface.  The same equipment or method for dissolving ozone in water for processing can also produce ozonated ice for storage of your seafood product.

seafood processing with ozone

Traditional methods for sanitation in the seafood industry have been ineffective at providing food safety and high quality products.  Improved sanitation methods have been sought. Since the acceptance of ozone use in food production and the GRAS approval granted in 2001, many uses for ozone have been researched and implemented in the commercial seafood processing industries.

Ozone use in seafood processing has shown benefits in the following areas:

Read this full article on our website  - Ozone in Seafood Processing

seafood processing with ozone

Ozone in Food Processing – the book

Posted by Joel Leusink on October 11, 2012 under Ozone Food Processing | Be the First to Comment

For those of you interested in learning more about the use of ozone in food processing, there is a great new book on the subject.

Rip Rice ozone book - food processing

Authors – Colm O’Donnell, B. K. Tiwari, P. J. Cullen, Rip G. Rice

John Wiley & Sons, Feb 3, 2012 – 312 pages
This book can be purchased at a variety of vendors, also Google sells e-versions of this book, clink HERE for info.
This book is the first to bring together essential information on the application of ozone in food processing, providing an insight into the current state-of-the-art and reviewing established and emerging applications in food processing, preservation and waste management.

The chemical and physical properties of ozone are described, along with its microbial inactivation mechanisms. The various methods of ozone production are compared, including their economic and technical aspects. Several chapters are dedicated to the major food processing applications: fruit and vegetables, grains, meat, seafood and food hydrocolloids, and the effects on nutritional and quality parameters will be reviewed throughout. Further chapters examine the role of ozone in water treatment, in food waste treatment and in deactivating pesticide residues. The international regulatory and legislative picture is addressed, as are the health and safety implications of ozone processing and possible future trends.

For more information on ozone and food processing check out our ozone and food processing page

Ozone for your home refridgerator

Posted by Joel Leusink on September 28, 2012 under Ozone Food Processing | Read the First Comment

Ozone for Every Family! Fresh Fruits, Vegetables and Meats Stay Fresher Longer in every Household Thanks to a Green Refrigerator Machine Organic Ozone Update

Ozonator™ announces its mission to extend family access to fresh food by providing every home with the Green Refrigerator Machine. By adding organic ozone to disinfect refrigerators from unwanted germs and bacteria, the Green Refrigerator Machine keeps meats and produce fresher longer, giving families the extended opportunity to keep what they buy fresh and germ free.

read full story HERE

Las Vegas, NV (PRWEB) September 28, 2012

Today, Kevin Brooks of Ozonator, LLC, announced their mission to extend access of fresh food to every family by updating every household in American with a Green Refrigerator Machine™. The Green Refrigerator Machine by Ozonator LLC, is designed to use nature’s Ozone, which purifies the air, cleans the environment and helps make the sky blue, to naturally disinfect against unwanted germs and bacteria, keeping refrigerated foods fresher longer.

read full story HERE

ozone for your refridgerator

Cheese Recall due to Listeriosis Outbreak

Posted by Jamie Hansmann on September 14, 2012 under Ozone Food Processing | Be the First to Comment

Ricotta CheeseA recent outbreak of Listeria has caused hospitalizations in 11 states, and resulted in 3 deaths so far according to information released from the Centers for Disease Control (CDC).

The outbreak has been traced back to Ricotta Salata Frescolina brand cheese, which is imported from Italy by Forever Cheese (a Long Island-based company).  In particular, the outbreak has been pinpointed to one particular production date of that cheese and Forever Cheese  implemented a voluntary recall of this cheese on September 10.

The CDC, Food and Drug Administration (FDA) and state/local health officials are working together to investigate the outbreak further.  For further details, and to see updates as the CDC posts them, please refer to their page regarding this Listeria outbreak.

At this point, the exact point of contamination regarding this outbreak is not known – so discussion of how the outbreak could have been prevented has not yet begun.  However, in other food industries and in recent food safety research, ozone has been shown to be effective for reduction and inactivation of Listeria Monocytogenes.  Research and testing of ozone as an anti-microbial tool is worth consideration for any food processing facility concerned with avoidance and elimination of Listeria-related food recalls.

To find out more, see below:

Photo Credit:  FDA.gov

Can ozone make food last longer?

Posted by Joel Leusink on June 28, 2012 under Ozone Food Processing | 3 Comments to Read

Review Of The Applications Of Ozone For Increasing Storage Times Of Perishable Focus

Paper Title: Review Of The Applications Of Ozone For Increasing Storage Times Of Perishable Focus


Review Of The Applications Of Ozone For Increasing Storage Times Of Perishable Focus

Ozone, the second most powerful oxidant readily available is an excellent sterilizing agent as well as chemical oxidizing agent. Because of this property, it has been studied for preservation foods. Indeed, many European countries currently employ ozone for maintaining holds of refrigerated ships free of bacteria, molds, odors, ets., for preservation of cheeses, eggs, some meats, poultry, some berries and some fruits. Much of this technology was developed shortly after World War II. Many of the earlier studies reported in the literature came to conflicting conclusions with respect to the efficiancy of ozone in providing improvements in storage lives of perishable foods.
In light of modern advances in ozone generation and associated equipment, as well as increased understandings of the various technologies associated with the application and handling of ozone, and advances in methods of food transportation (containerization and modularization), it is believed to be timely to re-evaluate the potentials for this versatile, but little understood oxidant/disinfectant, to provide cost-effective benefits in food preservation. This paper represents a first attempt to review past and current studies, with suggestions for future studies to develop those benefits which appear to be achievable for the food preservation and distribution industries.


Conclusion / Results

Review Of The Applications Of Ozone For Increasing Storage Times Of Perishable Focus

In reviewing these early studies, it is apparent that ozone contributes to extending the shelf life of ripening fruits and vegetables. Many fruits emit ethylene gas, which accelerates their ripening. Ozone reacts with ethylene, produces intermediate ethylene oxide which fights against mold, yeast and bacterial growth and slows the ripening process. Ozone was effective in controlling bacteria and mold on fresh meat when applied early in the meats storage. The bacterial growth rate on the surface of poultry is reduced when washed with ozonated water. Fresh fish preservation through the ozanization of sterlized ice for packaging and transportation offers great potential to eliminate fish spoilage.


Vol. 4, pp. 147-163, 1982
Pergamon Press Ltd.
Printed in the USA

Learn more about the use of ozone in food storage HERE

Want to use ozone at home?  We sell a refrigerator ozone generator to bring this same technology to your home fridge!

Fridge Zone